Combi Sharp

Combi Sharp is a compact punching and fiber laser cutting cell with high accessibility. Two resonator alternatives and large tooling capacity offer superior productivity at a profitable price.
  • High productivity due to versatility – “four-in-one”
  • Punching, forming, marking, laser cutting – even bending; high speeds, ease of operation, minimum set up times
  • Small and compact layout even with automation modules
  • The laser can also be used for cutting materials like copper or brass
  • Small power supply connection and very low energy consumption due to servo-electric punching and fiber laser cutting technologies
  • Inherently low maintenance cost
  • No laser gas required
  • High tooling capacity = fast setup and less waiting time
  • Less energy = less CO2
  • No hydraulic oil = no hazardous waste
  • Lower heat and noise emissions = better for the operator and for the environment
  • Less maintenance = increased productivity
  • One cell instead of separate machines = smaller space requirement

Combi Sharp CS1225

  • Max sheet size 2,500 mm x 1,250 mm
  • Ram force: 230 kN (25 US Tons)
  • Hit speed: 700 hpm
  • Positioning speed: 108 m/min
  • Index tool rotation speed: 166 rpm
  • Standard turret: 20 stations; 250 tools (4 index, 35 tools)
  • Fiber laser power: 1 or 3 kW
  • Max. sheet thickness, punch and laser: 8 mm (Aluminium, Mild steel, Stainless steel)
  • Max sheet weight: 250 kg
  • Average power consumption: 3.2 kW (punch) 3.5 kW (1 kW laser) 10 kW (3 kW laser)

Integrated punching and laser cutting at an affordable price

Combi Sharp combines unbeatable punching performance with the latest in fiber laser cutting, expanding the productivity of the highly versatile integrated manufacturing concept to a new customer range. The optimized cutting head, collimator, transfer fiber and cutting parameters ensure a very high cutting quality up to 8 mm material thickness.

Modularity is power

In the core of the machine is Punch Sharp, modular solution to grow to a combi machine also afterwards if your production directs towards more complex parts.

Easy cover protection system

New safety system allows easy access to the machine, manual loading of sheet and unloading of large parts and skeleton is convenient to perform.

Easy handling of material

Four pin positions and programmable clamps make loading of different sheet sizes convenient.

Picking of large parts and removing the skeleton are easy.

No setups

Unbeatable tooling concept by Prima Power is a time saver – no extra stops for tool changes, no setups – all tools are active for immediate use.

  • SG turret with Prima Power toolsCustomizable turrets
  • Compatible with different tool manufacturers
  • Multi-Tools®
  • Index tools

Large tooling capacity in active use

A totally re-designed turret which can be customized and optimized for any requirement. Combi Sharp standard turret with 20 holes can have up to 250 tools for use (4 index, 35 tools).

Turret examples

Multi-Tool® – turret in a turret3 different Multi-Tools

The turret can be equipped with Multi-Tool® stations to increase the number of tools. The latest development in Multi-Tool® technology is the possibility of using drop-in style indexable Multi-Tools® on D-size index tool holders.

Easy and versatile tappingMultithread and sample

Further options include the servo-operated tapping unit TU6, an automatic six-head tapping station and tapping monitoring system.

Video

Reliable laser cutting

The optimized cutting head, collimator, delivery fibre and cutting parameters guarantee the highest cutting quality and speed for the Prima Power combi machine in the market. 1 kW and 3 kW resonator alternatives quarantee Combi Sharp required productivity at wide production range. The high-quality 1 kW Prima Power fibre laser resonator is integrated with cooler, economical and compact solution.

Combi Sharp includes many safety systems to improve cutting performance and reliability. Lens protection window LPW prevents dust and spots on the lens. Laser process monitor LPM follows the cutting process and restarts it if necessary. Lens condition sensor LCS follows lens condition and informs the operator when lens requires changing.

For the laser-cut parts a 500 mm x 500 mm drop door is provided as standard. New brushes on the table and chute top prevent scratches.

From the drop door, the parts are sorted to the box or outside the machine by different conveyors and sorting solutions.

New safety system also improves accessibility, sheet loading and large part removing manually are now easy to perform.

Accessible

Tulus® GUI

Combi Genius is operated with a modern control unit. Management of machine set-up and work queues is easy with Tulus® user interface.

Digital ordering process

Prima Power has developed more software to ease both operator’s work and order management. TaskLoader, Tulus MUPS and Tulus e-Kanban are lightweight applications which, depending on the app, communicate with the machine and ERP and can be used with a smartphone or tablet.

TaskLoader-eKanban-MUPS (w1100h312)

Proprietary software

Special attention has been paid to ease of machine setups and efficient programming. The benefits include excellent possibilities for e.g. roll forming and for other special tooling. With optional features, the software can be made compatible with standard ERP connections for importing orders and exporting reports.

nxexpress-banner

NC Express e3 programming system is a user friendly, integrated and automated tool for managing Prima Power equipment in the most efficient manner. As a scalable application it can be used as a single part drafting and tooling program or as a fully automatic machine tool programming system. Either way the results are the same – optimized automatic NC-code creation.

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tulus-banner

Tulus® is management software of fabrication machines and systems. Tulus® controls machines with all essential information on machine related tasks within the same window. On arrival of new orders, Task management informs the operator of eventual needs for changes in materials, tooling, etc. Tool setting and other machine parameters can be easily set by interactive graphical interface. Additional production scheduling performance reporting and remote monitoring are available.

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Compatible automation

green_means__additional_artworks_640x480Green means® – more profit with smaller footprint

Green means a win-win for you and sustainable development.
Sustainability adds to manufacturing efficiency and productivity.
Your customers, your employees and the community you operate in demand it more and more.
Sustainability and social responsibility are characteristics of a modern company and add to competitiveness.
They make a difference between the best and the rest.
And you make better sheet metal components at lower cost.

Downloads:

Automation:

Material handling automation Compact Express by Prima Power

Entry level solution to aut…