Punch Sharp™

Punch Sharp offers state-of-the art in servo-electric punching technology, based on pioneering experience, in an eminently flexible and affordable package. The genius of servo-electric punching is how it combines energy savings and ergonomics with superb accuracy and productivity.
  • State-of-the art in servo-electric punching technology, in an eminently flexible and affordable package
  • Manufacturing cell can be equipped with automation solutions to achieve unattended production.
  • Small and compact layout even with automation modules
  • Lifting brushes for extra protection of sensitive material surfaces
  • Loading of heavy sheets made easy with vertically moving sheet supports
  • Inherently low maintenance cost
  • High tooling capacity = fast setup and less waiting time
  • No hydraulic oil = no hazardous waste
  • Operations can be handled from one side = efficient factory logistics
  • Less maintenance = increased productivity
  • Average power consumption: 4 kW = less use of energy

Three models PS1225, PS1530 and PS1540

  • Max sheet size
    PS1225: 2,530 mm x 1,270 mm
    PS1530: 3,074 mm x 1,565 mm
    PS1540: 4,300 mm x 1,565 mm
  • Max. sheet thickness: 8 mm
  • Max. tools in turret / index tools:
    16 station 384/128
    20 station 280/80
  • Positioning speed, max. 108 m/min
  • Index tool rotation speed: 133 rpm

The Sharp series has also optional Dynamic performance to offer better productivity.

  • Ram force, max. 170 kN, 200 kN or 230 kN
    PS Dynamic: 250 kN
  • Hit speed, max. 700 hpm
    PS Dynamic: 900 hpm

Essential features of servo-electric punching at entry level investment

Prima Power Punch Sharp offers state-of-the art in servo-electric punching technology, based on pioneering experience, in an eminently flexible and affordable package.

The genius of servo-electric punching is how it combines energy savings and ergonomics with superb accuracy and productivity. Punch Sharp has been designed to offer versatile capacity made easy to utilize; machine control and user interface software with touch screen panel ensure fast set up and convenient operation.

Compact layout and modular technology

Punch Sharp requires only small floor space and manufacturing cell can be equipped with automation solutions to achieve unattended production.

 

Punch Sharp

No setups

Unbeatable tooling concept by Prima Power is a time saver – no extra stops for tool changes, no setups – all tools are active for immediate use.

  • Customizable turrets
  • Compatible with different tool manufacturers
  • Multi-Tools®
  • Index tools
  • Large tooling capacity in active use

Tooling can be flexibly selected as required by the application. Up to 384 standard or 128 index tools can be simultaneously available in the turret for active use. Turrets with 16 and 20 stations available in Sharp and Genius series. The turrets are also compatible with Amada® tools.

Multi-Tools®

The turret can be equipped with Multi-Tool® stations to increase the number of tools. Multi-Tool® is like a turret itself with separate tools in a cassette. Each tool can be selected with the rotating and locking mechanisms of the machine. The main Multi-Tool® types are Fixed Multi-Tool®, Fixed angle drop-in Multi-Tool® and Indexable drop-in Multi-Tool®.

Easy handling of material

Manual loading and unloading is facilitated by a fixed or a movable table top.
The movable table top can be locked in different positions. Thus even the smallest
sheets can be handled close to the operator. The loading of heavy sheets is made
easy with vertically moving sheet supports.

Accessible

Tulus® GUI

Punch Sharp is operated with a modern control unit. Management of machine set-up and work queues is easy with Tulus® user interface.

Digital ordering process

Prima Power has developed more software to ease both operator’s work and order management. TaskLoader, Tulus MUPS and Tulus e-Kanban are lightweight applications which, depending on the application, communicate with the machine and ERP and can be used with a smartphone or tablet.

TaskLoader-eKanban-MUPS (w1100h312)

Proprietary software

Special attention has been paid to ease of machine setups and efficient programming. The benefits include excellent possibilities for e.g. roll forming and for other special tooling. With optional features, the software can be made compatible with standard ERP connections for importing orders and exporting reports.

nxexpress-banner

NC Express e3 programming system is a user friendly, integrated and automated tool for managing Prima Power equipment in the most efficient manner. As a scalable application it can be used as a single part drafting and tooling program or as a fully automatic machine tool programming system. Either way the results are the same – optimized automatic NC-code creation.

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tulus-banner

Tulus® is management software of fabrication machines and systems. Tulus® controls machines with all essential information on machine related tasks within the same window. On arrival of new orders, Task management informs the operator of eventual needs for changes in materials, tooling, etc. Tool setting and other machine parameters can be easily set by interactive graphical interface. Additional production scheduling performance reporting and remote monitoring are available.

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green_means__additional_artworks_640x480Green means® – more profit with smaller footprint

Green means a win-win for you and sustainable development.
Sustainability adds to manufacturing efficiency and productivity.
Your customers, your employees and the community you operate in demand it more and more.
Sustainability and social responsibility are characteristics of a modern company and add to competitiveness.
They make a difference between the best and the rest.
And you make better sheet metal components at lower cost.

For a quote, prices, insights, and questions, one of our experts is available to assist you.

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