Punching shearing machine Shear Brilliance

THE PROFIT

Process benefits

Automated flexible fabrication
– less manual labour, higher throughput

Savings in raw material
– no skeletons, less punching scrap

Higher nesting utilization
– more parts in one sheet

Better quality
– no nibble marks in part edges

Fast, accurate and reliable shearing and part exit
– less labour, better part quality

Shear Brilliance – SBe

Fastest and strongest servo electric punching machine in the market

Extremely fast loading cycle
– more production time

Hit speeds up to 1,300 hpm
– fastest hit rate available for fabricating full format sheets

3,100 mm common working area
– punching and shearing without repositioning

Up to 35 tons ram force
– complex contours with one hit

High tooling capacity
– huge savings in set-up times, flexibility in production

Supreme positioning speed, accuracy and precision
– time savings and improved quality during processing

THE FOOTPRINT

Lego concept line = SBe line grows with your demand
Operations can be handled from one side = simple, efficient factory logistics
Extremely high punching speed and accuracy = less scrap, better quality
Robust ”O” type frame for perfect tool alignment = less wearing of punching tools
Full 3 m working area without repositioning = higher production volume and time savings
High material saving = 10 – 15 % (average) better sheet utilization compared with stand-alone machines

TECHNICAL DATA

Max sheet size SBe6 3,100 mm x 1,565 mm

X-traverse 4,070 mm, Y-traverse 1,640 mm

Positioning speed up to 210 m/min

Ram force 27 or 35 tons

Max. tools in turret / Max. index tools 576 / 192

Hit speeds
1 mm 1,300 hpm
25 mm 580 hpm
250 mm 235 hpm
marking 3,000 hpm

Shear Brilliance – outstanding productivity

The integrated punching-shearing concept has been championed by Prima Power since 1987 and more than 2,000 integrated punching-shearing cells have been installed all over the world.

The new Shear Brilliance is based on the very latest in composite materials, servo-electric technology and linear drives to achieve truly impressive performance values which translate into a new level of productivity in versatile, flexible fabrication.

Principle of process

Automated flexible fabrication – less manual labour, higher troughoutput

Savings in raw material – no skeletons, less punching scrap

Higher nesting utilization – more parts in one sheet

Better Quality – no nibble marks in part edges

Part sorting and automation after shearing – less labour, better part quality

Highlights

Fastest and strongest servo electric punching machine in the market
Extremely fast loading cycle – more production time
Hit speeds up to 1,300 hpm – fastest hit rate available for fabricating full format sheets
3,100 mm common area – punching and shearing without repositioning
Up to 35 tons ram force – longer contours with one hit
High tooling capacity – huge savings in set-up times
Supreme positioning speed, accuracy and precision – time and quality

Modular automation as required

To fully utilize the massive capacity provided by Shear Brilliance, a range of modular solutions is available for flexible automation of the material flow in 24/7. Further, Shear Brilliance can be integrated with other cells, e.g. an automatic bending cell, to become the heart of a Flexible Manufacturing System.

Automatic sorting unit SU-C by Prima Power

SU-C

Automatic small part sorting unit for sheared parts.

STS stacking system

Automatic part stacking solution for machine cells with shearing technology.

Buffering device storage SPB by Prima Power

SPB

Solution for sheared parts intermediate buffering

Green means® – more profit with smaller footprint

Green means a win-win for you and sustainable development.
Sustainability adds to manufacturing efficiency and productivity.
Your customers, your employees and the community you operate in demand it more and more.
Sustainability and social responsibility are characteristics of a modern company and add to competitiveness.
They make a difference between the best and the rest.
And you make better sheet metal components at lower cost.