Shear Brilliance SBe

The new Shear Brilliance is based on the very latest in composite materials, servo-electric technology and linear drives to achieve truly impressive performance values which translate into a new level of productivity in versatile, flexible fabrication.

Process benefits

Automated flexible fabrication
– less manual labour, higher throughput

Savings in raw material
– no skeletons, less punching scrap

Higher nesting utilization
– more parts in one sheet

Better quality
– no nibble marks in part edges

Fast, accurate and reliable shearing and part exit
– less labour, better part quality

Shear Brilliance – SBe

Fastest and strongest servo electric punching machine in the market

Extremely fast loading cycle
– more production time

Hit speeds up to 1,300 hpm
– fastest hit rate available for fabricating full format sheets

3,100 mm common working area
– punching and shearing without repositioning

Up to 35 tons ram force
– complex contours with one hit

High tooling capacity
– huge savings in set-up times, flexibility in production

Supreme positioning speed, accuracy and precision
– time savings and improved quality during processing

  • Lego concept line = SBe line grows with your demand
  • Operations can be handled from one side = simple, efficient factory logistics
  • Extremely high punching speed and accuracy = less scrap, better quality
  • Robust ”O” type frame for perfect tool alignment = less wearing of punching tools
  • Full 3 m working area without repositioning = higher production volume and time savings
  • High material saving = 10 – 15 % (average) better sheet utilization compared with stand-alone machines

Max sheet size SBe6 3,100 mm x 1,565 mm

X-traverse 4,070 mm, Y-traverse 1,640 mm

Positioning speed up to 210 m/min

Ram force 27 or 35 tons

Max. tools in turret / Max. index tools  576 / 192

Hit speeds
1 mm 1,300 hpm
25 mm 580 hpm
250 mm 235 hpm
marking 3,000 hpm

Shear Brilliance – outstanding productivity

The integrated punching-shearing concept has been championed by Prima Power since 1987 and more than 2,000 integrated punching-shearing cells have been installed all over the world.

The new Shear Brilliance is based on the very latest in composite materials, servo-electric technology and linear drives to achieve truly impressive performance values which translate into a new level of productivity in versatile, flexible fabrication.

Principle of process

Automated flexible fabrication – less manual labour, higher troughoutput

Savings in raw material – no skeletons, less punching scrap

Higher nesting utilization – more parts in one sheet

Better Quality – no nibble marks in part edges

Part sorting and automation after shearing – less labour, better part quality

Highlights

  • Fastest and strongest servo electric punching machine in the market
  • Extremely fast loading cycle – more production time
  • Hit speeds up to 1,300 hpm – fastest hit rate available for fabricating full format sheets
  • 3,100 mm common area – punching and shearing without repositioning
  • Up to 35 tons ram force – longer contours with one hit
  • High tooling capacity – huge savings in set-up times
  • Supreme positioning speed, accuracy and precision – time and quality

Modular automation as required

To fully utilize the massive capacity provided by Shear Brilliance, a range of modular solutions is available for flexible automation of the material flow in 24/7. Further, Shear Brilliance can be integrated with other cells, e.g. an automatic bending cell, to become the heart of a Flexible Manufacturing System.

green_means__additional_artworks_640x480Green means® – more profit with smaller footprint

Green means a win-win for you and sustainable development.
Sustainability adds to manufacturing efficiency and productivity.
Your customers, your employees and the community you operate in demand it more and more.
Sustainability and social responsibility are characteristics of a modern company and add to competitiveness.
They make a difference between the best and the rest.
And you make better sheet metal components at lower cost.

Downloads

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