Process benefits
Automated flexible fabrication
– less manual labour, higher throughput
Savings in raw material
– no skeletons, less punching scrap
Higher nesting utilization
– more parts in one sheet
Better quality
– no nibble marks in part edges
Fast, accurate and reliable shearing and part exit
– less labour, better part quality
Shear Brilliance – SBe
Fastest and strongest servo electric punching machine in the market
Extremely fast loading cycle
– more production time
Hit speeds up to 1,300 hpm
– fastest hit rate available for fabricating full format sheets
3,100 mm common working area
– punching and shearing without repositioning
Up to 35 tons ram force
– complex contours with one hit
High tooling capacity
– huge savings in set-up times, flexibility in production
Supreme positioning speed, accuracy and precision
– time savings and improved quality during processing
- Lego concept line = SBe line grows with your demand
- Operations can be handled from one side = simple, efficient factory logistics
- Extremely high punching speed and accuracy = less scrap, better quality
- Robust ”O” type frame for perfect tool alignment = less wearing of punching tools
- Full 3 m working area without repositioning = higher production volume and time savings
- High material saving = 10 – 15 % (average) better sheet utilization compared with stand-alone machines
Max sheet size SBe6 3,100 mm x 1,565 mm
X-traverse 4,070 mm, Y-traverse 1,640 mm
Positioning speed up to 210 m/min
Ram force 27 or 35 tons
Max. tools in turret / Max. index tools 576 / 192
Hit speeds
1 mm 1,300 hpm
25 mm 580 hpm
250 mm 235 hpm
marking 3,000 hpm
Shear Brilliance – outstanding productivity
The integrated punching-shearing concept has been championed by Prima Power since 1987 and more than 2,000 integrated punching-shearing cells have been installed all over the world.
The new Shear Brilliance is based on the very latest in composite materials, servo-electric technology and linear drives to achieve truly impressive performance values which translate into a new level of productivity in versatile, flexible fabrication.
Principle of process
Automated flexible fabrication – less manual labour, higher troughoutput
Savings in raw material – no skeletons, less punching scrap
Higher nesting utilization – more parts in one sheet
Better Quality – no nibble marks in part edges
Part sorting and automation after shearing – less labour, better part quality
Highlights
- Fastest and strongest servo electric punching machine in the market
- Extremely fast loading cycle – more production time
- Hit speeds up to 1,300 hpm – fastest hit rate available for fabricating full format sheets
- 3,100 mm common area – punching and shearing without repositioning
- Up to 35 tons ram force – longer contours with one hit
- High tooling capacity – huge savings in set-up times
- Supreme positioning speed, accuracy and precision – time and quality
Modular automation as required
Green means® – more profit with smaller footprint
Green means a win-win for you and sustainable development.
Sustainability adds to manufacturing efficiency and productivity.
Your customers, your employees and the community you operate in demand it more and more.
Sustainability and social responsibility are characteristics of a modern company and add to competitiveness.
They make a difference between the best and the rest.
And you make better sheet metal components at lower cost.
Downloads
Automation
Related products
Related customer profiles
Boiler insulation made easy
Viessmann (DE) | BBR
Download >Shear Genius Cells at Imperial Cooking Equipment
Imperial Cooking Equipment | PowerLine
Download >The secret of flexibility
Simonazzi Remo (IT) | RMO
Download >The refrigerated cabinet configured to requirements
COSTAN (IT) | Deformazione
Download >Ovenmaker learns the lessons of fabricating
Wood Stone Corporation (Bellingham, WA) | The Fabricator
Download > | Video >The new way is advanced automation
NU-WAY INDUSTRIES INC. (Des Plaines, IL, USA) | Tooling and production
Download >