LASERDYNE® 811
LASERDYNE®
The LASERDYNE® 811 is the most advanced laser processing system on the market and provides optimal performance with the speed and precision required for today’s challenging laser welding, drilling, cutting, and DED additive manufacturing applications. The system supports small to medium, 2D, and 3D parts with a unique moving beam motion system. Constructed for high-speed operation without compromising mechanical accuracy, it is the first and only standard-built multi-axis laser system to guarantee volumetric accuracy and provide seamless integration with a wide variety of automation solutions.
The LASERDYNE® 811 accepts a wide variety of industrial lasers for processing common materials and the most demanding applications that use specialized metals, composites, and other advanced materials. The systems are used by industries that value precision, quality, and efficiency. The LASERDYNE® 811 is a turnkey system with the highest value and the most efficient use of floor space in its class and has been designed to repeatedly produce consistent quality parts for many years.
Medical, aerospace, turbine engine, automotive, and general manufacturing companies around the world look for Prima Power Laserdyne systems. In addition, the LASERDYNE Applications Group™ can develop and provide a process optimized for the application.
Prima Power Laserdyne has over 40 years of experience with producing the highest precision laser machining systems. The LASERDYNE® 811 is the newest laser system in the LASERDYNE product line. Each system comes with the LASERDYNE S94P laser process controller to provide programming flexibility and process capabilities.
The LASERDYNE® 811 supports Industry 4.0 (IIoT) and is ready for the next generation of manufacturing and factory. Prima Power Laserdyne uses MTConnect® for streaming of system and process parameters along with key machine activity to provide real-time information to the facility or operations management system. SPC Data Acquisition, which stores system and process parameter data, can be used to provide “proof-of-process” data and record the machine setting to support quality control requirements of the process.
Prima Power Laserdyne’s third-generation BeamDirector® has the features that set it apart from other 3D systems. There is the full 5-axis range of motion that allows for processing within the entire work envelope. The BeamDirector® provides unparalleled access to hard-to-reach parts and is capable of processing as shallow angles up to 10° to the surface. This shallow angle can be processed for the entire 43.5 inches (1100 mm) of the Z-axis.
LASERDYNE® 811 is unique with its large, front automated door and two side doors. The ergonomic accessibility allows for safe entry into the enclosure. There are two wide-opening doors with latches on each side of the enclosure. The combination of these three access points makes loading and unloading large parts easy.
There is the option for an automated front turntable to make processing quicker for small part components. This option allows for one processed part to be removed and a new part to be loaded onto the table while the other side of the turntable is being processed.
Near the top of the enclosure on both front corners are LED colored lights that indicate the system status.
A system status light is also located on top of the large display screen console.
Prima Power Laserdyne Value
Flexibility
A single machine that supports 2D and 3D applications for welding, drilling, and cutting components. The BeamDirector® and quick change nozzles enable changing from one laser process to another. The machine supports 3 to 7+ axes of simultaneous motion.
Reliability
Fully tested and validated for laser welding, drilling, and cutting. The machine encompasses over 40 years of engineering and industrial laser processing expertise. LASERDYNE® has a strong reputation for consistently and quickly manufacturing quality components.
Efficient
Shorter cycle times. Higher overall equipment efficiency due to reduced downtime and maintenance. Fewer resources are dedicated to maintaining the machines. More efficient use of floor space for the total working envelope of the machine.
Precision
Highly precise and repeatable performance yields quality parts and subassemblies for welding, cutting, and drilling. The S94P controller and motion system provide complete and real-time control of the laser processes.
Laser Processing Expertise
Prima Power Laserdyne has the LASERDYNE Application Group™ whose purpose is to help the customer define an efficient laser process by using the capabilities of the machine through testing, parameter development, and fixture design and encompasses over 40 yrs. of laser process experience, expertise, and knowledge.
Remote Phone Support
Remote phone support for the LASERDYNE® 811 system 24/7, 365 days a year. The service technician will try to diagnose and fix the issue remotely. If the issue is not able to be resolved over the phone, the service technician will start the process for follow-on support and activities.
Value
The LASERDYNE® 811 provides the best value on the market for precision laser processing. Improved performance and built-in SmartTechniques™ are designed for fast, efficient, and reliable precision laser processing providing quality parts from start to finish.
Travel
X axis: 1.100 mm (43.5 in)
Y axis: 800 mm (31.5 in)
Z axis: 600 mm (24 in)
BeamDirector® 900 degrees continuous motion in C axis
300 degrees continuous motion in D axis (±150° from vertical)
Speed
X-Y and Z: > 50 m/sec
BeamDirector®: 0-90 rpm
Rotary/Tilt Axes: Variable: depend on the model ordered.
Acceleration
X, Y, and Z: 1.2 g on each axis
BeamDirector® 88 rads/sec2
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Accuracy |
X, Y, and Z axis = 25 um (0.001 in) BeamDirector = +/-15 arcsec Rotary/Tilt = variety of options available |
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Repeatability |
X, Y, and Z axis = 25 um (0.001 in) BeamDirector = 15 arcsec Rotary/Tilt = variety of options available |
Laser source
Fiber CW: up to 4000 W
Fiber QCW: 9000 W – 23000 W
Optimize your Prima Power machine
Machine programming
Prima Power 3D CAM
MACHINE PROGRAMMING
Cam application to program 3DLaser machine, provided by partner CENIT, in 3 license levels to support different use-cases
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